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Plan Production & Purchase Without Guesswork
Material Requirement Planning (MRP) is an add-on module for TallyPrime that works out your production and purchase requirements based on data already in Tally — sales orders, sales plans, pending purchase orders, minimum stock levels, and reorder levels — combined with the Bill of Materials for finished and semi-finished goods.
It uses information already available in TallyPrime to automatically calculate what needs to be produced and what materials need to be purchased, removing guesswork from planning and no extra data entry required.
Key Reports From the MRP Module
Product-Wise Consumption Estimates
See expected material consumption for each product.
Production Requirement Report
Sales plans convert instantly into a production plan, factoring in pending sales orders and stock levels.
Purchase Requirement Report
Production plans convert into purchase requirements, factoring in pending purchase orders and stock levels.
Consumption Variance Report
Actual vs. standard consumption, analyzed by quantity and price variance.
Instant Production Costing
Get the production cost of one or all products at current system rates in a single keystroke.
Prevent Stockouts & Excess Inventory
Frequently Asked Questions
What does the MRP module in TallyPrime actually do?
The MRP module helps you plan production and material purchases based on real data already stored in TallyPrime. It uses sales orders, stock levels, purchase orders, and Bill of Materials (BOM) to calculate what needs to be produced and what materials you must procure, removing guesswork from planning.te.
How does the MRP module help in managing production?
The module converts sales demand into a detailed production plan. It shows how much finished and semi-finished goods are required and the components needed as per BOM. This helps your production team allocate resources, avoid unexpected shortages, and schedule work more efficiently.
Can the MRP module calculate purchase requirements?
Yes. After preparing the production plan, the module checks your current stock and pending purchase orders. It then tells you the exact materials and quantities you need to purchase. This avoids unnecessary buying and helps ensure materials arrive on time.
How does the module handle consumption or variance analysis?
The module compares actual material usage with the standard BOM-based consumption and highlights any variance in quantity or cost. This helps you identify inefficiencies, control wastage, and understand where material usage is deviating from expectations.
Do I need to enter additional data for MRP to work?
No extra data entry is required. The module uses the information already available in TallyPrime – such as BOM, sales orders, stock levels, purchase orders, and reorder settings – to automatically calculate production and material requirements.
Can the MRP module help prevent stockouts or excess inventory?
Yes. The module considers minimum stock levels, reorder quantities, sales demand, and pending purchase orders to recommend accurate material quantities. This prevents over-purchasing and protects you from running out of essential materials during production.
AKSN Infotech
Know exactly what to produce and what to buy — MRP turns your existing Tally data into a clear, accurate production and purchase plan.
Planning Backed by Real Tally Data, Not Guesswork
We set up MRP so your production and purchase decisions are based on real sales, stock, and BOM data already sitting in Tally — no spreadsheets, no manual calculations.